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Fully Automatic Bandsaws |
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We Manufacturers Semi / Fully Automatic Bandsaws in 160/250/340/420/560/800/1000 mm capacity |
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Front view |
Rear View |
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Standard Features : ANI 250 |
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More stability for drive module due to double column construction and exceptional rigidity due to second column at sufficient spacing. |
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Drive Module Power: 3HP motor with stepped pulley for five steps of cutting speeds 20-100 M/Min |
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Hydraulic Module: 1 HP motor with hydraulic pump
to cater to lifting and lowering of band wheel arm during cutting operations, job clamping and indexing |
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Man /Auto mode of operations will be done by electrical control logic. |
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Precise cut off length setting by length setting counter. |
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Automatic head elevation and quick approach feeler. |
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Carbide and roller blade guides, guiding coolant into cutting zone. |
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Split front vise for min. length of end pieces. (50mm) |
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Optional |
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Bar feeding table will be sliding with rollers, in higher capacity machines |
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Hydraulically actuated carbide blade guides |
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Floating vise to accomodate bent bars. |
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Automatic chip conveyor |
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Variable vise pressure |
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Programmable logic controller (PLC). |
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Motion detector on Driven Band wheel to detect blade stalling and auto shutoff |
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Multiple indexing (Nine/More times) |
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Bundle clamping-Nesting fixture |
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Roller Table -1.5/2 Metres. |
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| Band saw Machine ANI-750 |
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STANDARD FEATURES: ANI 750 |
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It has 750 mm Round and 800 X 750 mm Rectangular Cutting Capacity. |
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More stability for drive module due to double column construction and exceptional rigidity due to second column at sufficient spacing. |
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Drive Module Power : 12.5 HP motor with stepped pulley for five steps of cutting speeds 20 –100M/Min. |
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Hydraulic Module: 5 HP motor with hydraulic pump to cater to lifting and lowering of band wheel arm while cutting operations. This system will have Typically specialized hydraulic System to cater to the need of Rapid movement of Job Indexing as well as Frame up and down movements so as to have high productivity of the Machine even though it is big and will have high momentum as compared to smaller Machines. |
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Control Module: Manual / Auto mode of operations will be done by electrical control logic. |
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In Manual operations head to be elevated manually after completion of each cut whereas in Automatic Machines head will be elevated after completion of each cut and Machine will stop after cutting set number of pieces. |
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Carbide and roller blade guides. |
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Precise feed & feed force setting continually sensing force on the blade teeth & self adjusting the force to avoid overloading the blade. |
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Hydraulic Blade tensioning arrangement with adjustments for low blade tension when not in operation. |
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OPTIONAL ACCESSORIES ANI 750 |
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Control module on PLC Logic. |
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Automatic chip conveyor. |
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Variable vice pressure for thin sections. |
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Roller table – Length 1.5 MTRS. |
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Other consumables like blades, chip brushes etc. |
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Manual / Auto lubrication system. |
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Bundle clamping arrangement. (Nesting Fixture.) |
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Hydraulic Power Press CPT 100 |
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Features of Hydraulic Power Press CPT 100 Tonnes Capacity : |
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Hyd Power pack will have min. 10/12.5 HP Motor with Double delivery pump working in Tandem in which one pump with high working pressure of 200 bar will provide 100 Tons force to straighten the forging below Ram & other pump with 40 bar working pressure which can provide 1.5 to 2 tons force while speeding up the ram. |
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There will be power cylinder, double acting high pressure cylinder providing 100 Tons force. |
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The Double acting high pressure cylinder providing 100 Tons force is supposed to hold the RAM with 100T force when in forward action. |
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Cee frame will have Sufficient daylight(Vertical distance between ram front end and the flat top table) and Sufficient throat (Horizontal distance between Cee frame vertical face and centre line of the ram |
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Flat top table of size 1000 *250 mm will have one Tee slot milled inside to fix Vee blocks on it. Vee blocks will have hardened strips fixed on working surfaces to reduce wear & tear of Vee blocks. These will support the component while pressing in action. |
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There is unloading valve provided to reduce the working load on the motor due to high pressure pump whenever not necessary. |
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There is a counterbalancing pressure maintaining valve also to maintain minimum back pressure required for low pressure application. |
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All directional control valves, other valves and Radial piston pump will be Polyhydron Make & Vane pump will be Yuken make. |
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Hydraulic Piping will be done by us. Hand switches are provided to keep the both hands busy to hold the Push buttons while pressing and releasing. |
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Electrical control panel to have Power & Auxiliary contactors of (GE Make) and Motor of LHP Make. |
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Longitudinal Component Loading Table for Hydraulic Presses with Special Straightening attachment holding component between Centre : |
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There is a Loading / unloading table provided which can travel in longitudinal direction having flat guide ways & look more or less like a table of milling machine which will facilitate component loading & unloading. |
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When seen from operators end there will be one cylinder mounted below the table which will push table top in longitudinal direction to take out the component & load next one. |
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For Straightening between Center components: When component is just loaded on the Fixed Vee Centre on one end and Spring Loaded Centre on the other end such that the component can be rotated between centers to check the out of concentricity of component diameters w.r.t. center at various locations so that the component could be pressed at the required point by moving Indexing slide. While pressing just after 1 mm pressing movement the component will rest on Vee Blocks giving it a rigid bottom-side support for pressing and this time Centers will yield down a bit utilizing Belleville Washers Buckling Arrangement on both ends of the Center supports. When Pressing force is released the Centers will resume their Normal Position so again the component could be rotated to check out of concentricity. |
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CHUCKMATIC / COPYING AUTO LATHE |
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CHUCKMATIC / COPYING AUTO LATHE |
FACING AND CENTERING MACHINE |
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Spindle offered in P5/P6 class bearings to suit component. |
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It could be single slide or multislide turning machine for shaft or chucking components, for operations like copy turning ,boring ,grooving, drilling etc. |
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Machine is offered with various workholding devices like Power chuck, collet chuck, work driver,
face driver. |
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Run on two hydraulically quill/slide fed heads |
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1. Vee-flat hydraulic clamping
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2 . Geared brake motor driven self centering vices
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Hydraulic motor driven self centering vices
on slant or vertical slides. |
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Combination toolholders for operations like chamfering annular grooving along with facing and centering. |
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MULTISPINDLE SPM |
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MULTISPINDLE HEADS |
HEAD WITH PILLAR ASSY |
MULTISPINDLE SPM |
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Rigidity and flexibility combined due to simple placement of spindle around sungear in planetary fashion wherever required. |
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By changing just cluster plate spindle pitch can be varied. (Variable Pitch Multispindle Heads) |
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Rotary indexing fixture to suit customer needs and combination of drilling, reaming ,counter boring onsame componentin single set up. |
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Head with pillar assemblies could be suited to any auto feed drilling machine |
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UNIT HEADS HYDRAULIC SYSTEMS |
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| UNIT HEADS |
HYDRAULIC SYSTEMS |
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Unit heads for various operations are supplied with angular contactfibre cage ball bearings in P4/P5 class accuracies. |
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Tapered Roller bearings are also offered with lifetime grease lubrication |
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For stringent application forced feed oil lubrication also is provided. |
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Hydraulic system on offer is custom built for automation applications in Automobile Comp Manufacturing Units, textile machinery, steel processing plants,pressure die casting
machines. |
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| BLADE SPEEDS |
PRESET PIECE COUNTER |
SPLIT FRONT VISE |
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Five steps in 20-1 00 m/min. |
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Infinitely variable blade speed in Hydraulic Motor
Drives (This feature is available in select models)
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To set required number of pieces and auto shutoff thereafter. |
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Machine will stop automatically after cutting set number of pieces
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Permits end piece lengths minimised to 50-60 mm. |
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| LENGTH SETTING |
JOB FEELER AND RAPID APPROACH |
BAND TENSION |
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Done on counters to least count of 0.01 mm |
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Job feeler reduces the idle time of blade approaching the job |
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"It allows the saw frame to be lifted such that the job just passes below job feeler. U machine.
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Permits end piece lengths minimised to 50-60 mm. |
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| POWER BRUSH |
BAND WHEEL FRAME |
COOLANT THRO BLADE GUIDES |
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Specially angled adjustable brushing eliminates chip clogging enhancing
blade life. |
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Perfectly angled bandwheel frame reduces blade fatigue in twisting during each rotation and so reduces blade breakages. increasing blade life. |
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Specific design makes blade to run into cutting'zone alongwith coolant to carryover heat generated during cutting for optimum blade life. |
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CNC SPECIAL PURPOSE MACHINES |
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CNC SPECIAL Purpose Machines |
CNC SPECIAL Purpose Machines |
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Designed by : MID Hosted by : GID Promoted by : PBD |
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